AIS FR GRAPHITE SEALANT - FP 501

AIS FR Graphite Sealant FP 501 is a high specification formulation designed to prevent the spread of fire, smoke and gases through openings in fire rated walls and floors. FP501 expands when it is subjected to fire and closes openings around penetrations when any combustible or low temperature melting materials have burnt away.

FP 501 is designed to fire seal difficult services which traditional fire rated mastics do not achieve such as large plastic pipes.

FP 501 can be used with a suitable filling material, i.e. stone wool or AIS backing material in order to ensure correct width to depth ratio and to reduce the shrinking of the sealant during curing. Minimum depth and maximum width of the joints are included in the installation instructions. Thermal activation takes place at 150 °C when the material will expand (intumesce) to prevent the passage of fire and smoke for periods up to 4 hours.

The sealant has undergone tests to BS EN 1366-3 for fire protection joints and the durability class is Z₂ intended for use at internal conditions with humidity classes other than Z₁.

PROPERTIES

Classified for all types of constructions with or without building service penetrations

  • Classified in most constructions for plastic pipes, cables and combustible pipe insulations
  • Easy to apply
  • High sound insulation
  • Low emissions - environmentally and user friendly
  • Permanently flexible – will accommodate movement up to 12.5%
  • No priming necessary for application to most materials; see the installation instructions for further details
  • Suitable for most surfaces, included concrete, bricks, Leca, steel, wood, gypsum, glass, plastics and most non-porous surfaces.
  • Hardens quickly, tack free after 1 hour
  • The fire performance specification of the joint filler has been derived when the joint filler has been allowed to cure for 30 days
  • Minimum 12 months storage time
  • 30 years working life
  • Air, smoke and gas tight, tested at 600 Pascal
  • Low emissions - environmentally and user friendly
  • Simple to apply with a smooth surface finish
  • No priming necessary for application to most materials
  • Suitable for most surfaces, including concrete, masonry, steel, gypsum, glass, plastics and most non-porous surfaces
  • Hardens quickly and tack free after 1 hour (the fire performance specification of the joint filler has been derived when the joint filler has been let to cure for a month)
  • 18 months storage time (under correct conditions)
  • 30 years working life

TECHNICAL SPECIFICATION

Condition Ready for use, water based graphite sealant
Specific gravity 1.50 – 1.60
pH 8.00 – 9.50
Reaction To Fire B – s1 , d0
Flash point None
Expansion rate Approx. 1 : 25
Non-sticky 60 minutes
Film forming 30 minutes
Totally hardened 3 to 5 days depending on thickness and temperature, full cure may take up to 30 days
Flexibility Low to medium 12.5%
Durability Class Z2 - intended for internal conditions with humidity classes other than Z1 excluding temperatures below 0 °C
Thermal conduct. 0.85 W/mK (+/- 3%) @ 20mm depth
Storage 12 months stored in unopened cartridges. To be stored in temperatures between 5 °C and 30 °C
Working life 30 years
Service temp. -15 °C to +75 °C
Application temp. +4 °C to +30 °C
Compatibility Suitable for use with most materials, but should not be used In direct contact with bituminous materials
Limitations Should not be used in permanently damp areas or in joints with excessive movement, joints at floor level or joints below the ground
Classification Sealant for fire rated penetrations class EI 240
Dark grey (may grow darker during curing)
Packaging Box containing 25 cartridges each 310 ml

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