AIS FR Graphite Sealant FP 501 is a high specification formulation designed to prevent the spread of fire, smoke and gases through openings in fire rated walls and floors. FP501 expands when it is subjected to fire and closes openings around penetrations when any combustible or low temperature melting materials have burnt away.
FP 501 is designed to fire seal difficult services which traditional fire rated mastics do not achieve such as large plastic pipes.
FP 501 can be used with a suitable filling material, i.e. stone wool or AIS backing material in order to ensure correct width to depth ratio and to reduce the shrinking of the sealant during curing. Minimum depth and maximum width of the joints are included in the installation instructions. Thermal activation takes place at 150 °C when the material will expand (intumesce) to prevent the passage of fire and smoke for periods up to 4 hours.
The sealant has undergone tests to BS EN 1366-3 for fire protection joints and the durability class is Z₂ intended for use at internal conditions with humidity classes other than Z₁.
Classified for all types of constructions with or without building service penetrations
| Condition | Ready for use, water based graphite sealant |
|---|---|
| Specific gravity | 1.50 – 1.60 |
| pH | 8.00 – 9.50 |
| Reaction To Fire | B – s1 , d0 |
| Flash point | None |
| Expansion rate | Approx. 1 : 25 |
| Non-sticky | 60 minutes |
| Film forming | 30 minutes |
| Totally hardened | 3 to 5 days depending on thickness and temperature, full cure may take up to 30 days |
| Flexibility | Low to medium 12.5% |
| Durability | Class Z2 - intended for internal conditions with humidity classes other than Z1 excluding temperatures below 0 °C |
| Thermal conduct. | 0.85 W/mK (+/- 3%) @ 20mm depth |
| Storage | 12 months stored in unopened cartridges. To be stored in temperatures between 5 °C and 30 °C |
| Working life | 30 years |
| Service temp. | -15 °C to +75 °C |
| Application temp. | +4 °C to +30 °C |
| Compatibility | Suitable for use with most materials, but should not be used In direct contact with bituminous materials |
| Limitations | Should not be used in permanently damp areas or in joints with excessive movement, joints at floor level or joints below the ground |
| Classification | Sealant for fire rated penetrations class EI 240 |
| Dark grey (may grow darker during curing) | |
| Packaging | Box containing 25 cartridges each 310 ml |